Ensuring you can provide your customers with the safest products should be a top priority. If you don't seal your products effectively, it might affect their quality and create health and safety issues. While the concept of sealing is crucial, the process you use to seal your products is what matters most — the wrong approach can impact product integrity in numerous ways.
Luckily, impulse bag sealers offer an effective solution. These machines can help you maintain a product's shelf life by creating an effective seal that holds up in storage and transportation. If you're interested in better sealing methods for your business but don't know much about impulse bag sealers, we're here to help with a complete impulse sealing introduction.
The Importance of Proper Sealing and Packaging
As you know, different products have unique requirements for how you can protect them, and some require sealing and packaging. Depending on the product, sealing and packaging — especially with an impulse sealer — can provide numerous benefits. These are the key elements of why sealing matters and how the right sealing approach can help:
1. Avoid Product Spoilage
Ultimately, improper packaging has the potential to ruin products, so ensuring sealing integrity is key. For instance, sealing foods ensures you eliminate food contamination risks and prolong the shelf life of perishable items.
When you pack food properly, you can avoid decomposition, which typically happens due to packaging leaks. In some cases, avoiding product spoilage can also open you up to other benefits, such as the ability to provide products worldwide — when you can have items in transport for days or even weeks without worry, you can expand your reach.
2. Improve Product Safety During Transport
When transporting your products, especially over long distances, safe packaging ensures the products remain well-protected and not compromised. The right packaging method also improves load integrity to prevent shifting and minimize contamination and tampering. When it comes to impulse sealing benefits, product safety is a significant one that can benefit all businesses, no matter what they're sealing.
3. Boost Consumer Trust and Reputation
The ability to produce high-quality products is known for this can help you set yourself apart and gain customer trust. It's no secret that a business with a reputation for delivering safe products will be more successful than one that has consistent sealing and packaging issues. Create greater trust among your customers by investing in the right solutions.
What Is an Impulse Bag Sealer?
An impulse sealer is a highly valuable piece of equipment for proper and efficient product sealing. These tools use heat properties to seal plastic packaging, such as poly bags. The result is a completely sealed product that can better withstand handling and transport stressors and last longer.
The Science Behind Impulse Sealing
Impulse sealers include heating elements (Ni-chrome) placed between sealing bars. Ni-chrome elements are sandwiched between a Teflon cover and Teflon tape, held in place by mechanical pressure.
Electrical currents will heat the Ni-chrome elements for a specific period of time. The heat will melt the element, which is how an item achieves an airtight seal. Once the product is sealed, it's held in place so the materials can cool down and fuse together.
How Long Does an Impulse Sealer Last?
Typically, an impulse sealer will last several years before you need to replace it. Get the most out of your device by taking proper care of it.
Some good practices to ensure the sealer is well-maintained include cleaning it periodically with water and a mild detergent, and if it is a vacuum and gas flush capable sealer, making sure the vacuum or gas flush components remain clear and clean.
Inspect the sealer to catch any issues, like broken parts or loose wires. This way, you can get ahead of problems and fix them without stopping operations. Additionally, you'll be able to notice when you might need a replacement sealer sooner.
What Can You Seal With an Industrial Impulse Sealer?
Because an impulse sealer can seal highly versatile plastic materials, you can use it to seal nearly any product you need to package in plastic. Some examples of products you can seal with an impulse sealer include:
- Coffee
- Snack & Nuts
- Medical/Pharmaceutical/Sterile
- Cannabis
How to Use an Impulse Sealer to Avoid Packaging Challenges
Sometimes, businesses might have to navigate challenges related to packaging, especially if they produce certain sensitive products. For example, many products need the right packaging to maintain their freshness, particularly food items. Other times, protection is a problem, where products may undergo conditions that result in damage, such as excess moisture or oxygen. Using an impulse sealer can help businesses achieve packaging solutions for sensitive products.
Elements like light and temperature are the common reasons food loses its freshness. These machines effectively seal products and allow items to maintain the appropriate oxygen levels, keeping them protected from potentially harmful environmental factors. If objects moving around during transport is a concern, such as for specialized medical devices, impulse sealers provide a complete seal that prevents movement.
Contact Plexpack for Your Industrial Sealing Needs Today
For businesses, packaging is an integral part of the product itself. It's vital to ensure that products are safe, remain in the best condition and protect them from elements that can compromise their effectiveness. With industrial impulse sealers, you can avoid issues with improper packaging and create a more streamlined packaging process for your business.
At Plexpack, we pride ourselves on developing quality packaging solutions you can rely on to perform at the highest standards. For over 40 years, businesses in various industries have trusted us to meet their packaging needs through our array of solutions for bagging and packaging. Specifically, our impulse vacuum sealers offer exactly what you need to optimize sealing.
The ability to customize sealing is invaluable and saves time. Our VacPack VP Series can be customized so you can accommodate variations for different products and the bag materials you want to seal. As a result, you can better meet industry standards and provide your customers with safe products.
Plexpack offers invaluable sealing technology expertise and solutions. When you choose our sealing products, you also get access to comprehensive support to help you every step of the way, from implementation to use and beyond. Reach out to us today to get started.
