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As more single-use plastic bans are implemented and calls for sustainable practices in plastic packaging grow, there is more and more talk of sustainable alternative packaging materials or, as they are coming to be known, ‘bioplastics.’ Understanding what bioplastics are will help stakeholders make informed decisions toward sustainable packaging options.

As a member of the packaging community, Plexpack is dedicated to understanding our role in the shift toward sustainable practices and sustainable materials. We are researching every relevant aspect of these materials and their adoption to build this understanding. We hope to share some of what we learn with the Plexpack community.

The Shift Toward Sustainable Packaging Solutions

Sustainable packaging is defined by the design and use of packaging materials that have a minimal environmental impact throughout their life cycle. The shift toward sustainable packaging is gaining momentum, and various industries are responding. Part of this call for more eco-friendly practices is reducing the reliance on single-use plastics to minimize waste and lower packaging materials' overall environmental impact.

Businesses are turning toward biodegradable and renewable materials like plant-based plastics, paper and cardboard. These alternatives, which are recyclable or compostable, address the end-of-life challenges of traditional packaging. Sustainability also means that many organizations are adopting minimalist packaging designs to reduce material use. 

Key Terms in Bioplastics and Sustainable Packaging

Many alternative packaging materials in regular production are biodegradable or compostable. Generally, these alternatives are considered better than conventional plastics because they shouldn’t persist in the environment for the same length of time and shouldn’t add toxic substances to the environment. However, nowadays, 

With terms such as 'compostable,’ 'degradable,’ 'bioplastic,’ or 'bio-based’ used nearly everywhere, it can be difficult for most consumers to understand where a product came from and in what waste stream it belongs without extensive research. In Plexpack’s research, we have come across a few key terms that we believe are vital to understanding the world of sustainable packaging — here’s what you should know.

Biodegradable vs. Compostable

Let’s start with the difference between biodegradable and compostable. To many people, these words are interchangeable, and in fact, they refer to the same kind of process. 

The terms biodegradable and compostable refer to the same attribute of a material or substance. The key points to be aware of regarding biodegradable and compostable products are the external conditions and the time frame in which biodegradation occurs. Under composting settings—warm, consistent temperatures, high humidity, the right ‘critters’—be it industrial or domestic, a compostable material will break down, by most standards, in about a year. 

However, under ‘natural’ conditions — the side of the road or in a landfill — the same compostable material could take decades or longer to biodegrade. In fact, most alternative packaging materials will only biodegrade in a reasonable time frame under composting settings — otherwise, they can persist in the environment for as long as conventional plastics.

Biodegradable

Biodegradability refers to a material's ability to break down into water, carbon, and biomass, such as organic matter, through biological processes. 

  • Relate to the same attribute of a material or substance
  • Under “natural” conditions — the side of the road or in a landfill
  • The material could take decades or longer to biodegrade


Compostable

Compostable refers to a material's ability to biodegrade under specific, controlled environmental conditions, generally referring to two composting environments.

  • Relate to the same attribute of a material or substance
  • Warm, consistent temperatures, high humidity
  • The material will break down, by most standards, in about a year


Degradable and Oxo-Degradable

Degradable is a blanket term that refers to breaking down material by any means, including temperature, U.V., physical abrasion, etc. This is important to understand because degradation can have both positive and negative effects. For example, suppose degradation refers to the physical breakup of material into smaller and smaller pieces of that same material. 

In that case, you can end up with particles in the environment, like microplastics, which are detrimental to wildlife. Or suppose degradation refers to the chemical breakdown of a material. In cases where the material is partially made up of toxic chemicals or additives, this results in the leaching of toxic chemicals into the environment. So it is crucial to remember that degradation can refer to various actions and effects. A material that exemplifies this distinction and another term that has started to pop up frequently in packaging is oxo-degradable plastics.

Oxo-degradable is a term used to define plastics that have an additive that encourages degradation by oxidation — simply put, by the presence of oxygen.

Note the use of degradation here. This term can be misleading because, while it sounds like a positive attribute of a material, the resulting degradation is not defined. These materials weaken over time more quickly than conventional plastics in the presence of oxygen but often result only in a physical breakdown. The material breaks into smaller pieces that can persist in the environment.

02-Additional-Relevant-Terms-in-Sustainable-Packaging

Terms like drop-in solutions and industrial and domestic composting play a crucial role in discussions around eco-friendly alternatives to traditional packaging methods. Understanding these terms helps you navigate the complexities of adopting new packaging solutions and their potential environmental benefits:

  • Drop-in solutions: Drop-in solutions have the same chemical structure as conventional plastics but are made from organic sources such as BIO-PET and BIO-PE.
  • Industrial composting: Industrial Composting refers to composting that occurs in industrial facilities. Typically, it is in greater volumes, with greater environmental control than domestic composting, such as longer time frames, higher temperatures, and more consistency in conditions.
  • Domestic composting: Domestic Composting refers to composting that occurs in a private household, such as backyard composting. It typically occurs in smaller volumes and with less environmental control than industrial composting. It has shorter time frames, lower temperatures and less consistency in conditions. 


Exploring Different Types of Bioplastics

With those definitions in mind, we can move on to some terms used around alternative packaging materials. The umbrella term used to cover all these conventional plastic alternatives is bioplastics. This is a term used for materials made, in some parts, from organic or biodegradable materials.

It may be surprising, but not all bioplastics are biodegradable. Generally, bioplastics can be divided into two categories: biobased and biodegradable. Biobased bioplastics refer to materials made from part organic matter or biomass but are not necessarily biodegradable.

Biobased Bioplastics

Biobased bioplastics, specifically drop-in solutions, make up the most significant part of bioplastic production. They are ideal for production because their chemical structure is the same as their conventional plastic counterparts. In some cases, the same infrastructure used to make the conventional plastic can be repurposed to make these drop-in solutions. Though they are not suitable for composting, they can generally be recycled, so, once again, existing infrastructure can be used to deal with them in the waste stream. These points mean they are viewed more favorably than their conventional plastic counterparts.

Biodegradable Bioplastics

Biodegradable bioplastics refer to materials that are biodegradable.

If the goal is to reduce harmful and finite resource use, there are drawbacks to this category. Biodegradable bioplastics are defined only as being biodegradable, not as being made from organic material. This means this category includes synthetic-based materials derived from petrochemicals, and the biomass-based materials one would assume make up this category. In fact, the bioplastic produced most significantly in this category — PCL — is derived from petrochemicals, just like conventional plastics.

Biobased biodegradable bioplastics, such as PLA, are becoming increasingly prevalent. However, even though these materials may be labeled 'biodegradable,' we must compost them in an industrial facility. 

Evaluating the Sustainability of Bioplastics

Greenwashing can make it challenging to understand just how 'green’ a product — particularly sustainable packaging — really is. Identifying greenwashed products requires scrutiny of claims like compostability and biodegradability, which may only apply to specific industrial conditions. Evaluating the sustainability of bioplastics involves several key factors:

  • The production process: Manufacturing processes should minimize emissions and energy use.
  • Source of raw materials: Raw materials such as agricultural waste or nonfood crops should not compete with food production.
  • End-of-life disposal options: Real sustainable bioplastics must be recyclable, compostable or biodegradable in real-world conditions.


Innovations and Future Directions in Sustainable Packaging

As demands for sustainable practices in the packaging industry grow, so does the realm of green packaging, which brings innovation and promising new technologies. Ensuring the adoption of the most impactful solutions will depend on our understanding of these new technologies. Noteworthy developments include:

  • Advanced bio-based polymers: Polymers from renewable sources like sugarcane and cornstarch are gaining attention for their biodegradability and ability to break down in natural environments without leaving toxic residue.
  • Second-generation feedstocks: Materials like wood chips and agricultural waste reduce land and water usage pressures, making bioplastics more sustainable.
  • Bioplastic upcycling technologies: Converting bioplastics into higher-value materials or chemical building blocks recycles the material and enhances its value, making it a more sustainable option.
  • Algae-based bioplastics: Algae cultivated in wastewater or non-arable land offer a closed-loop system that absorbs CO2 during growth before transforming it into biodegradable materials.


Future Trends for Bioplastics in the Packaging Industry

The future of bioplastics in packaging is shaped by a combination of evolving consumer preferences, technological advancements and regulatory change that aim to reduce environmental impact. We will likely see an increase in bio-based packaging material adoption, integration with advanced recycling technologies and more collaboration across the value chain. This collaboration is essential for developing standardized materials that can be processed through existing waste management systems.

Custom Packaging Solutions From Plexpack

Understanding the key terms related to bioplastics allows policymakers, organizations and consumers to better assess the viability of bioplastics, navigate their disposal and avoid misleading claims. A clear grasp of these terms will also allow the packaging industry to adopt more effective, genuinely eco-friendly packaging solutions.

As a member of the packaging community, Plexpack is dedicated to educating ourselves on these new technologies and how they will better our industry. We are committed to sharing this educational process and hope it will aid our customers and colleagues as we aim for a greener future.

Plexpack delivers custom packaging solutions tailored to each customer's unique requirements.

Learn More About Our Packaging Solutions

 

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Linked Sources:

https://www.epa.gov/smm/sustainable-packaging 
https://www.ncbi.nlm.nih.gov/pmc/articles/PMC11013738/
https://www.ncbi.nlm.nih.gov/pmc/articles/PMC9035589/  
https://www.sciencedirect.com/science/article/abs/pii/S221192642300111X